Skip to main content

Supercharge Biogas Production

Boost Methane Capture
Increase Biogas Production with Higher Methane Content

ACCELERATE, INCREASE, AND STABILIZE BIOGAS PRODUCTION AT ANY DIGESTER

iBioBooster System™ bioacceleration and bioaugmentation increase digester methane capture and biogas production

At industrial-scale digesters in Italy and China, the iBB™ has raised biogas production with higher methane content by 10% to 25+%

BIO-ELECTRONIC INNOVATION

WHAT
WE
DO

The iBB System

A process comprising biotechnologies, hardware, and software
Developed specifically to realize the full energetic potential of organic wastes by prioritizing increase of a digester’s production of biogas and methane content as much as possible
Adds direct biological process management to whole-system process control.
Accelerates and stabilizes each digester system’s methanogenic processes to increase biogas production and percentage methane content.
Uses only microbes from samples from host digester system and standard nutrients and micronutrients.
Can be applied at digester systems of any size, design, feedstock or combinations.
Complements and enhances host system-control and pre- and post-treatment measures managing host digester efficiency.
Provides multiple operational and environmental benefits
Housed in container-sized unit sited near host digester, operating off-line of digester but connected to it.
iBB fermenter tanks can be located outside of iBB housing.
Can be integrated in new digester project design for space, capital cost, and performance efficiencies 

Graphic Video illustrating Positioning, Scale, and Main Components of iBB System at a Two-Tank Digester System (fermenters positioned outside container)


What an iBB System Does

Combines bioacceleration and bioaugmentation to increase a digester system’s biological efficiency, resiliency, and methane capture

Accelerates Microbial Multiplication

Rapidly multiplies and sustains microbial populations already present in a digester’s microbiome central to the methanogenic process.

Enhances Microbial Resilience

Improves stability and resilience of digester system’s native methane-producing microbial populations

Boosts Methane Capture

Accelerates and increases a digester’s production of biogas with higher methane content
Our BIE technology applies intelligent, automated control of oxygen-requiring microbial communities to improve a variety of aerobic bioconversion processes.

How iBB Systems Work

iBB Systems use bioacceleration and bioaugmentation approaches to improve digester performance.

Sample Withdrawal

Samples (1-3 cubic meters each) of a digester’s organic material are regularly withdrawn and sent to the iBB unit for analysis and methanogen enrichment.

Accelerated Microbial Growth

Under optimized conditions — using only indigenous microbes present in the sample, and common chemicals, nutrients, and micronutrients —iBB Systems accelerate reproduction of methane-producing microbes, increasing populations in the sample as much as 100,000 times or more in a few days.

Bioaugmentation

Each enriched sample is returned to the digester system, bioaugmenting the digester system’s microbiome with boosted populations of its own native microbes.

Ongoing Cycle

The cycle repeats, building and sustaining the digester’s methanogenic microbiome and biogas production with higher methane content.

Phased Digester Systems

Multiple separate coordinated iBB Units can continually manage different microbial populations optimized for each phase or for combined phases of biogas production.

“Although academic knowledge about the microbiome, the engine driving the AD process, has been accumulating, the use of this knowledge for the innovation of anaerobic digestion technologies is still scarce.”

— Kretschmar, Nikolaous M.* · Anaerobic Digestion in the 21st Century, Bioengineering, 2020; 7(4):157

Interior views of an iBB System in a container unit

Improve Anaerobic Digester Performance with iBB Systems

iBB Systems offer digester owners, operators, investors, and developers multiple possible economic, environmental, and system management benefits

ENHANCED SYSTEM EFFICIENCY

  • Improved digester energy productivity, biological stability, digester reliability
  • Increased resistance to shocks and system imbalances
  • Faster recovery from system upset or failure
  • Improved feedstock and substrate monitoring

Increased digester Revenues

Increases in
  • Digester system methane capture and biogas / biomethane production
  • Energy sale revenues [biogas, biomethane (RNG), electricity]
  • Credit revenues (carbon offsets, RINs, RECs, LCFS)
  • Digestate quality / related product sales

Additional Benefits

  • Reduced reliance on offsite sources for onsite energy requirements
  • Accelerated, more complete digestion at existing digesters may allow
  • Reduced retention time
  • Increased throughput capacity
  • Improved digestate and wastewater quality
  • Reduced operating costs (chemicals, nutrients, micronutrients, external source microbes) per unit of feedstock and produced biogas
  • New digesters: Reduced capital costs per unit of feedstock and produced biogas

Automation, Simulation, monitoring

  • System automation, remote monitoring and control
  • iBB digester simulation: pre-testing of digester management changes
  • Visibility into biological process

INCREASED BIOGAS PRODUCTION

INCREASED METHANE CONTENT IN BIOGAS

Increased Profit Margins
Increased Revenues
Reduced Operating Costs
ADDITIONAL ENVIRONMENTAL BENEFITS

Seamles Integration with Existing Digesters

Rapid modular installation with minimal operational disruption.

iBB System installed at an energy crop / organic waste digester feeding a 1 MW generator in Italy.

Designed for Practical Installation

iBB Systems are engineered to integrate into existing anaerobic digestion facilities with minimal disruption to ongoing operations.

Application-Specific Engineering

  • Application-specific design optimised through analysis of feedstock, digestate, biogas, and historical performance data.

Compact Modular Delivery

  • Delivered in one or two container-sized modules depending on host-system requirements.

Simple Physical Connections

  • Requires only small-diameter pipe connections to withdraw samples and return enriched material to the system.

Rapid Deployment

  • Installation, testing, and commissioning typically completed within 6-8 weeks of on-site arrival.
  • Designed to integrate without major civil works or extended digester downtime.

Proven iBB System Success in the Field

iBB Systems Deployed Successfully in Italy and China

IT Iraci Borgia Farm

Perugia, Italy
  • 1 MW biogas-to-power plant
  • Digester System: Twin CSTRs (Continuous Stirred-Tank Reactors) plus post-digester reactor
  • Feedstock: Dairy by-products & winery/ag waste
  • See footnote 1, below
>30%
Methane Capture per unit of feedstock

CN Hubei Jian Feng Pig Farm

Huangshi, China
  • Evaluating 1.4 MW biogas potential
  • Digester System: Single Horizontal Plug-Flow Digester
  • Feedstock: Swine manure & slaughterhouse waste
>40%
Methane Capture Over Baseline

CN Cassava-to-Alcohol Distillery

Jiangsu Province, China
  • Single 5,000m³ tank digester
  • Digester System: Inter-circulation (IC) digester
  • Feedstock: Distillery wastewater
  • See footnote 2, below
>25%
Methane Capture Over Average of 19 Identical Digesters at Facility

IT Biogas-to-Power Plants

Ravenna & Campiano, Italy
  • 1 MW biogas-to-power plants
  • Digester System: Primary CSTR Digester + Post-Digester
  • Feedstock: Corn silage, beets, & other ag waste
>25%
Methane Capture Over Baseline
1 – Independent performance verification conducted at the Center for Biomass Research, University of Perugia.
2 – Independent verification: Technical paper available (Abstract link: https://www.sciencedirect.com/science/article/pii/S0301479721024464?via%3Dihub)

iBB Systems Can Enhance Other Bioconversion Processes

Extending Applications Beyond Anaerobic Digesters
iBB microbial acceleration technologies can enhance other processes that rely on biological reactions among microorganisms (bacteria, archaea, yeast, fungi, algae), across varied other large-scale applications.
Potential Applications

Biofuels Production

Increase efficiency of large-scale processes that use microbial action to generate methanol, hydrogen, and other renewable fuels or fuel precursors.

Environmental Cleanup

Accelerate breakdown of organic pollutants in municipal wastewater or in industrial fluids such as those used in hydraulic fracturing.

Bio-Improved Efficiency Systems (BIE) for Aerobic Processes
BIE Systems rapidly increase aerobic microbial populations (requiring oxygen) in aerobic processes, applying iBB automation, bioacceleration, and bioaugmentation methods and tools.

Boost Performance

Accelerate and elevate performance in processes where oxygen-using bacteria are essential, including wastewater treatment aerobic digestion and commercial-scale composting.

Improve Stability

Improve process stability and consistency, even under changing operating conditions.

Reduce Costs

Lower operating costs by improving throughput and reducing the need for chemical additives.

Integrate Advanced Controls

Integrate advanced hardware, software, and biological controls to increase process efficiency.
Primary Benefits

ENHANCING ANAEROBIC DIGESTION OF ORGANIC WASTES TO PROVIDE: